Category Measurement & Compensation
Tool Setter
Device used to measure tool length or diameter.
Definition
Device used to measure tool length or diameter.
Use the frontmatter definition as the controlled meaning for setup, machining, and inspection decisions.
Formula / Rule
- A tool setter transfers measured tool length or diameter into the offset table with repeatable reference conditions.
- Verify the setter reference surface and cleanliness before trusting offset data for production.
Typical Range
- Probe repeatability should be checked against a master tool or gauge block at regular intervals.
- Use the same contact speed and reference condition whenever offset data is compared across shifts.
Shop-floor Scenarios
- Use the tool setter before a finishing tool is loaded to avoid cutting with an outdated length offset.
- Recheck a suspect tool on the setter when surface finish changes without a matching program change.
Common Errors / Troubleshooting
- If offset repeatability is poor, clean the contact surface and verify setter probe repeatability with a master tool.
- If measured length changes unexpectedly between checks, inspect spindle taper cleanliness and tool clamping condition.
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