分类 测量/对刀/补偿
反向间隙补偿
修正传动间隙带来的误差。
定义
修正传动间隙带来的误差。
以前置元数据中的定义作为统一语义,并在装夹、加工与检验环节保持一致。
公式/规则
- 反向间隙补偿应尽量接近轴向实测反向误差,而不是随意放大。
- 丝杠或伺服维护后要重新测量,因为补偿值会随机械状态变化。
典型范围
- Use compensation only within the measured machine condition; excessive values can create overshoot or unstable reversal behavior.
- Reversal error should be checked warm and under realistic axis loading if the machine is sensitive.
现场场景
- Check reversal error on a circular interpolation test before changing backlash settings machine-wide.
- Verify axis response after compensation updates on both short travel moves and long positioning moves.
常见错误/排障
- If reversal marks remain after compensation, re-measure the axis and inspect screw, nut, and coupling condition.
- If motion overshoots after a compensation change, reduce the value and verify servo tuning before production resumes.
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